12′ Dinghy ‘Morwenna’

Introduction

This little boat is a newcomer to my workshop having been found advertised for sale during 2023 and acquired for a modest sum.

Collecting my new project dinghy
Unloaded and in the workshop

Repairs and restoration

The boat was assessed and only needed minor repairs, namely the repair of three or four sections of new frames (ribs) a complete strip down of as much interior varnish and cleanup and a strip of the exterior and return to a bright finish. She was painted with what looked like red antifouling paint below the waterline.

Stripping the boat’s interior
Her bottom was coated with antifouling paint.
The rotten sections of frames were cut away

There were a few soft and split timbers and these had their fastenings cut off and driven carefully out and the degraded wood cut away.

New oak was cut, steamed and fastened.

Some oak was selected and cut and given a good soaking before being steamed and bent into place. Once cool and dry the new sections were scarfed into the original remaining timber ends and fastened with new copper nails and roves.

Centreplate pivot bolt doublers

The centre plate had a strange arrangement with a pin buried behind two wooden patches and had clearly been leaking. This was stripped away and two diagonals fabricated and glued over the pivot bolt hole as shown to provide a strong landing for the bolt. The centre plate case has thin plywood sides and these doublers will strengthen this area considerably.

Stripping the exterior finishes

The boat was turned over and work began on stripping off all the rest of the varnish and the bottom paint.

Shallow keel allows planks to touch the ground

Another odd feature of this little boat was the shape of her midships section in relation to her keel depth that meant the lands of the lower planks would ground before the bilge keels – as can be seen in the picture above where I’ve laid a straight edge across her bottom roughly amidships, exactly where she would take the ground.

False keel sprung into place

The brass keel band was taken off and a suitable length of sapele was worked to fit over the boat’s keel plank.

Routing the centre plate slot

The centre plate slot was marked on the new timber and the slot cut out with saw and router. The timber was then further shaped, tapered and reduced to a tidy profile before being glued and screwed to the boat. The new keel will give her something to sit on and allow for a slightly broader centre plate to be made.

Fitting the false keel
False keel shaped and fastened over existing keel.

The final task was to rake out a few of the open garboard seams and drive in some fresh cotton. Her seams are so narrow that in places only one strand of cotton was needed.

Caulking the forward garboard seams.

After caulking, various small holes and seams were plugged, filled and faired and then there followed more scraping and sanding till I was happy the outer planking was as smooth and tidy. I’ve made no effort to bleach any of the staining or darkened wood – I’m happy that she’ll have a bit of a patina of age and a few scars from her previous life. Varnishing was next.

Sealing coat on

Using International Original varnish the first coat thinned with about 15% white spirit was applied.

Rubbing down with 240 grit between coats

I applied four more coats of un-thinned varnish, rubbing down between coats.

Varnish applied by hand.
Enough varnish was decanted from the can into my kettle for each coat
After four coats

A final job before turning her back over was to fit the brass keel bands and a centre plate slot gasket.

A lot of preparation had been done prior to turning the boat upside down but now the right way up all the still bare interior timber got a thorough sanding prior to the first sealing coat of thinned varnish.

Final preparations prior to varnishing.
First sealing coat going on.

Subsequent coats were sprayed on the interior and finished by brush on thwarts and walestrake. In all six coats were applied as the varnish had to be slightly thinned in order to go through the sprayer.

Now she’s getting shiny.

Fitting out

With the varnish now hardening it was time to start to put her back together again. The floorboards (burden boards) had been sanded and separately varnished and were refitted. The rudder was re-hung and sheet bridle plates and chain plates refitted.

Floorboards in and mainsheet bridle fittings re-attached

Attention was then turned to the centreboard. As found she was fitted with a 6mm thick flat g.r.p. centreboard that was very flexible and was breaking up. The slot and c/b case is only made for a thin centre plate and so I decided to give her a metal centre plate. A marine-grade aluminium alloy was chosen of the same thickness and I simply used the old ‘plate as a template. Cut out using a coarse hacksaw blade in the jigsaw and filed all around to fit.

Marking out a new centre plate on aluminium alloy sheet.
Cutting out using jigsaw with suitable blade was relatively quick.
Shaped and smoothed by file and sandpaper
Alloy centre plate fitted – a tackle will be rigged to pull it up and the pivot is a 10mm s/s hex head bolt.

I started working on the rig and was able to step the mast inside the shed. The boat did not have any sails as bought but I’ve found that Mirror dinghy class sails fit reasonably well- the main is the right length up the gunter yard but slightly short on the boom. The jib luff is slightly too long but can probably be reduced from head to tack to fit the fore triangle and the mast raked slightly to give some luff tension.

Testing some Mirror sails for fit.

Fitting out has continued with the installation of some buoyancy bags. I’m hoping that she will not be prone to capsizing but it seems to be a sensible addition to the boat; especially as I hope to introduce my granddaughters to the joys of ‘Swallows & Amazons’ era sailing.

Buoyancy bags fitted down each side and under the benches.